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ControlSystemsUSA.com is a provider of Industrial Automation, Process Control and Field Instrumentation for Oil & Gas, Industrial Machinery, Pipelines, Custody Transfer, Tank Gauging, Waste Processing, Water Treatment Plants, Burner Management Systems and Incinerators, Conveyor Control, Food & Beverage, Motor, Pump & Compressor Control, Wireless Telemetry, Data Logging, Real-Time Process Data to Web.

Our 20+ years of experience with PLC-based Factory Automation, process control and hands-on approach ensure the success of Your project

Programmable Logic Controllers PLCs

PLC PROGRAMMING


Structured PLC Programming and Documentation


Control Systems USA provides Control Systems Engineering contract services with Allen-Bradley PLCs, Automation Engineering, PLC programming and documentation for Micrologix, SLC-500, PLC-5, CompactLogix, ControlLogix PLCs and industrial control networks.

We deploy complete factory and plant floor automation projects, including industrial control networks (Ethernet/IP, Data Highway, DeviceNet, ControlNet, AS-i, Profibus DP, Modbus TCP and RTU), LAN, Internet, Web, Wireless (900/2400 MHz ISM band), Satellite and Cellular data transmission backbones.

The majority of PLC programmers focus on a very entangled, spaguetti looking executive logic code and sometimes they even leave out critical functionallity such as User-Friendly Detailed Hardware Diagnostics And Emergency Shutdown Routines that leave the system in a safe state should a major malfunction occur, we include these critical blocks in every project.

Hardware Diagnostics

Control Systems USA uses a Standarized Function Block Programming approach that ensures the smooth and long-lasting opearation of your automated system under normal and unusual situations; our PLC code is easy to maintain and update. Comprehensive Hardware Diagnostics and Interlock Status truly allow operators and maintenance teams full and effective control of the factory floor.

PLC Control System Project
Engineering Review Meet with the customer to review the specifications and all relevant technical and end user information
Detail Engineering Meet with vendors and review equipment information to conceptualize and generate the technical details for the project
Electronic Documentation Spec sheets, P&ID (Piping & Instrumentation Diagrams)
Loop drawings
Electrical drawings
PLC control panel drawings
Layouts
PLC Control Panels Design, fabrication and testing of PLC control panels, Motor Control Centers (MCC) and Remote I/O cabinets.
Electrical Installation On-Site conduit, wiring, marshalling, connections and field device installation.
Inspection Loop and Field Device Checks
Control Engineering PLC Programming and Documentation
PC/Workstation Setup
Custom PC Software Development
SCADA/HMI Development (Graphic Displays)
Operator Panel Configuration
Startup Commissioning & Starup
Software debugging
Commissioning of enterprise and database applications, operation, production and compliance reports
Training
PLC/SCADA Application Components
Tag & Symbol Database Global relationship between field devices and PLC/SCADA resources
Network and Communications Configuration of PLC communication channels and control networks, typically remote I/O.
I/O and Data Acquisition Module I/O Points, signal conditioning, analog scaling and diagnostics
Options Module Configures the PLC program for a particular machine or equipment model. Used for OEM applications
Diagnostics Module Ensures functionality and integrity of all or the most important components and field devices; fail-safe wiring and built-in device diagnostics are used, along with system-specific condition checks
Alarm Module Warns staff if safe and normal operating conditions are not present at any moment.
Notification Module Warns staff via remote notification services of any abnormal condition in the system, typically SMS (Text messaging), email, web & TeleService
Subsystem Executive Modules PLC executive logic and function blocks that control each subsystem as required by equipment manufacturers and end users
Main Executive Main PLC routine that calls all others in an orderly and managed fashion.
History Module A Datalogger that maintains historic system information and status in a database
Report Module Information from the History Module is used to produce graphic trends, plots, operation, production, quality and compliance reports
ControlSystemsUSA.com instrumentation online store
Instrumentation
Online Store

Endress+Hauser Process Automation
E+H Instrumentation
Online Store

Allen-Bradley PLCs

Rockwell Automation

Siemens Simatic Automation

Honeywell Industrial Instrumentation

Kobold USA Instrumentation

KOBOLD PAD Heavy Duty Differential Pressure Transmitter


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